Get a Quote

We have four series of products with complete models

Foundation for roller press in a cement plant A case study

Foundation for roller press in a cement plant A case study

vibration constraints. A case study of such a foundation in recently-constructed cement plant is given with recommen-dations on proposed structural arrangement. A roller press is installed in front of grinding installations to cut down energy consumption in the grinding unit. Installa-tion of a roller press before rolling mill or cement mill in

Get More
Fault Diagnosis and Root Cause Failure Analysis of Press

Fault Diagnosis and Root Cause Failure Analysis of Press

Jul 31, 2019 This case study is to identify and evaluate the root cause for failure of a roller press mill. Cement plant has a heavy crushing operation the roller’s top surface is eroded, which is replaced by hard metal deposition by welding. In manufacturing, most of the steel metals are failing by either fatigue or by hard deposition through welding

Get More
Performance Evaluation of Vertical Roller Mill in Cement

Performance Evaluation of Vertical Roller Mill in Cement

Hacettepe University, Ankara/Turkey Abstract: In this study, an extensive sampling study was carried out at vertical roller mill of ESCH Cement Plant in Luxemburg. Samples were collected from mill

Get More
Finding failure - International Cement Review

Finding failure - International Cement Review

Sep 06, 2017 The case studies presented below provide examples of how such a system can help a cement plant detect failure and assist in maintenance preparation. Case study 1: roller bearing failure In case study 1, the roller press had been in operation for some years when the maintenance team decided to retrofit an online condition monitoring system to improve predictive maintenance

Get More
Case Study- RAW MILL GRINDING ROLLER 13

Case Study- RAW MILL GRINDING ROLLER 13

Aug 17, 2016 It has eight cement lines (Line 3 to Line 10) and three grinding units , two ball mills and one vertical roller mill: Line 3 to Line 8 are designed for annual production of 1 MT each and Line 9 & 10 both are designed to have an annual capacity of 2 MT

Get More
Leading International Cement Company

Leading International Cement Company

Jul 27, 2021 Finish mill #11 was a standard ball mill, capable of producing approximately 90 tons per hour of type I/II cement. Finish mill #10 was a ball mill configured with a roller press for pre-grinding, capable of producing approximately 130 tons per hour of type I/II cement

Get More
IMPROVING THERMAL AND ELECTRIC ENERGY

IMPROVING THERMAL AND ELECTRIC ENERGY

2.5.3 Optimizing the Operation of a Cement Mill ... 2.5.4 High-Pressure Roller Press as a Pre-grinding Step for Ball Mills ... case studies and references from locations where the measures have been implemented. A combination of general and

Get More
Applying Gemba Kaizen at SKS Separator in cement

Applying Gemba Kaizen at SKS Separator in cement

SKS Reject fine material feeding was in Roller Press pre bin 40 to 50 % as per design. (Due to Mill size small unable to feed 100 % material towards mill side) 50% to 60% SKS reject material feeding in cement mill Problems were: Higher fine in Roller Press pre bin because SKS reject fine material was feeding directly in RP pre bin

Get More
CASE STUDIES - AKXA

CASE STUDIES - AKXA

CASE III :: PC Temperature Fluctuation Assessment Optimisation of Fluctuations in PC temperature (Master Loop Optimisation) ISSUE:: Manual mode operation & Suboptimal PID Settings. ACTION:: Manual mode Operation was shifted to AUTO mode Operation and the response were corrected by Optimizing PID settings. RESULT:: Stable Pre-Calciner Temperature. BENEFIT:: Small amount of

Get More
Case Studies - Machine Monitoring, Vibration Analysis, IoT

Case Studies - Machine Monitoring, Vibration Analysis, IoT

Detection of crack on 5000 Tons Pitman on forging Press; saves USD 5,00,000

Get More
Grinding process optimization — Featuring case studies

Grinding process optimization — Featuring case studies

May 25, 2017 The advantages of the modular vertical roller mill technology are evident in the results from a case study about a modular vertical roller mill for raw material grinding in operation in North America and detailed operational data of several other 4 and 6 roller mills

Get More
High pressure grinding rolls (HPGR) applications in the

High pressure grinding rolls (HPGR) applications in the

Feb 01, 2006 Open circuit HPGR–closed circuit ball mill grinding—Case Study 1. ... the only exception occurred in Case Study 2. The Blaine value of the cement and the concrete strength are the quality measures for the cement. This is somewhat typical for cement grinding circuits. ... Energy-saving with the roller press comminution process. World Cement

Get More
Analysis of material flow and consumption in cement

Analysis of material flow and consumption in cement

Jan 20, 2016 From the mass balance analysis results, mass flow diagrams for the input and output materials and flows in the roller press mill system were prepared. The materials from the roller press (646.48 t/h) and the new input materials (225.42 t/h) were divided into two groups in the V-separator

Get More
Case Studies in USA - Hansa Meyer Global

Case Studies in USA - Hansa Meyer Global

Case Study #1: SDI Steel Mill project Texas. Branch in charge: Germany / Houston. Destination ... Case Study #7: Cement Plant. Branch in charge: Germany. Destination: Florence, CO, USA. ... Roller units 387 x 222 x 273 cm 84 t. Metal Processing Plant. Case Study #8: Metal Processing Plant. Branch in charge: Germany, USA, Mexico and China

Get More
Case Studies – GCC

Case Studies – GCC

Asphalt, Cement, Ready Mix I-10 Connect I-10 Connect's multi-year project required more than 100,000 tons of asphalt material, as well as aggregates and concrete paving

Get More
Energy-Efficient Technologies in Cement Grinding

Energy-Efficient Technologies in Cement Grinding

Oct 05, 2016 Roller mills are operated with throughput capacities of more than 300 t/h of cement raw mix (Loesche mill, Polysius double roller mill, Pfeiffer MPS mill). Loesche roller mill and Polysius roller mills are widely applied in cement raw material grinding. Schematical view of a Pfeiffer MPS mill is given in Figure 5 , and a view from inside

Get More
Case Studies Archive - GCC

Case Studies Archive - GCC

Asphalt, Cement, Ready Mix I-10 Connect I-10 Connect's multi-year project required more than 100,000 tons of asphalt material, as well as aggregates and concrete paving

Get More
(PDF) Potential Failure Modes of Cement Production Process

(PDF) Potential Failure Modes of Cement Production Process

Potential Failure Modes of Cement Production Process: A Case Study 209 The failure of maximum vibration in the milling process is might be due to the physical quality of raw material

Get More
Case Study - thyssenkrupp Industries India

Case Study - thyssenkrupp Industries India

thyssenkrupp Industries India Pvt. Ltd. (tkII) in the last five decades has grown to become one of the most trusted names in the fields of Sugar Plants & Machinery, Open Cast Mining & Bulk Material Handling Systems, Cement Plants & Machinery and Industrial Boilers & Power plants

Get More
Case Study- RAW MILL GRINDING ROLLER 5

Case Study- RAW MILL GRINDING ROLLER 5

Aug 17, 2016 UNIT – III RAW MILL GRINDING ROLLER Plant : Shree Cement Limited Location : Ras Lubricant : BERU - 680 Equipment : RAW MILL GRINDING ROLLER Roller Installation : June 2015 Running Hours : 7000 hours (approx.) 2. ABSTRACT This paper contains case study of bearing damage in Raw Mill Grinding Roller at Shree Cement Ltd., Ras

Get More
Cement Industry – Premier International

Cement Industry – Premier International

M/s Gambarotta Gschwendt Srl, Italy. Complete Engineering Services & Solutions including Parts offered by our principal M/s Gambarotta Gschwendt Srl, Italy for Revamping, Up-gradation and Enhancement of Conveying Machines/Equipment already installed on plants

Get More
Case studies - SPM Instrument

Case studies - SPM Instrument

This case study describes test measurements performed on an 8 RPM wash press in the bleaching plant at Zellstoff P ls AG in Austria using the SPM HD method. HD technologies on ball mill at Orcem Dutch cement producer Orcem implements HD technologies to monitor the mechanical condition of a ball mill, which is a critical part of the milling

Get More
Cement vertical roller mill finish grinding technology

Cement vertical roller mill finish grinding technology

Apr 09, 2015 As is known to all, the energy consumption of cement cement grinding plant system in the total energy consumption by 68 %, to reduce the grinding system power

Get More